STYROPANEL The Ultimate Solution for Your Construction Needs

STYROPANEL is an innovative product that combines expanded polystyrene rigid insulation board with gauge 14 galvanized steel wire. It is suitable for a wide range of construction projects, including flooring and roofing filler blocks, window trim, molding, columns, and brackets, as well as thermal and acoustical rigid insulation sheets.

At its core, STYROPANEL features a three-dimensional welded wire space frame that utilizes a truss concept for stress transfer and stiffness. Each surface of the wire space frame has a 2” square welded mesh pattern of longitudinal and transverse wires of the same diameter (gauge 14). Individually welded internal strut wires or diagonals extend through the panel core between each surface. These galvanized strut wires are welded continuously in the required spacing so they form, with the welded wire fabric, into a triangulated truss system.

Welded in place, these strut wires pierce through a modified expanded polystyrene rigid board placed between the two layers of welded wire fabric, maintaining the required distance apart and providing the shear transfer between the panel surfaces. The modified expanded polystyrene core (minimum density 0.9 pounds per cubic foot or 13 gram per liter) is held 1/2″ or 3/4″ from each face of the wire frame to permit the wire to be embedded in an application of approximately 1″-2″ thick concrete mixture of 2,500 psi minimum.

So what makes STYROPANEL the ultimate solution for your construction needs?

Here are some key benefits:

  • Improved insulation: With its expanded polystyrene rigid insulation board, STYROPANEL offers superior insulation properties that can help reduce your energy costs and make your building more comfortable.
  • Faster installation times: Thanks to its truss concept for stress transfer and stiffness, STYROPANEL can be installed quickly and easily, saving you time and money.
  • Versatility: STYROPANEL is suitable for a wide range of construction projects, making it a versatile and reliable choice for your building needs.

See STYROPANEL in Action

To help illustrate how STYROPANEL works and how it can benefit your construction project, take a look at the images below.

STYROPANEL DESCRIPTION AND SPECIFICATIONS.

Expanded polystyrene rigid insulation board combined with gauge 14 galvanized steel wire.

Dimension 4 feet wide. 8, 9, 10 feet long.

Panel 4’ x 8’ x 3 1/2” galvanized steel mesh square 2” x 2”

The STYROPANEL consists of a three-dimensional welded wire space frame utilizing a truss concept for stress transfer and stiffness. Each surface of the wire space frame has a 2” square welded mesh pattern of longitudinal and transverse wires of the same diameter (gauge 14).

Individually welded internal strut wires or diagonals extend through the panel core between each surface. These galvanized strut wires are welded continuously in the required spacing so they form, with the welded wire fabric, into a triangulated truss system.

Welded in place, these strut wires pierce through a modified expanded polystyrene rigid board placed between the two layers of welded wire fabric, maintaining the required distance apart and providing the shear transfer between the panel surfaces.

Styropanel Specification.

EPS core density: 14kg/m3; 0.90 lbs/ft3
Welded metal mesh gauge 14 with squares 2″ x 2″

Standard Dimension
Length: 8′-0″
Width: 4′-0″
Thickness: 4″
* We also manufacture panels 4′ x 9′ up to 5″ thick EPS core.
Weight
Without concrete: 25 lbs
with 1 1/2″ of concrete (4:1) on both sides for standard wall application. 330 lbs
Insulating Properties
STC rating (Soundproof.) 46 DB
R-Value R 12
Structural Properties
Bending moment (Max. admissible): 196 Kg/Mt. L
Permissible load: 7,893 Kg/cm2
Shear strength: 5 to 10 Kg/cm2

Note: The data mentioned above are indicative only

STYROPANEL DETAILS

Styropanel Details
Styropanel Details